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科研精細(xì)化的氣力輸送工程技術(shù)氣力輸送設(shè)備設(shè)計制造技術(shù)，研制開發(fā)高壓密相和中低壓稀相氣力輸送系統(tǒng)
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1. 氣源設(shè)備：動力核心單元
1. Gas source equipment: power core unit
氣源設(shè)備為系統(tǒng)提供穩(wěn)定的氣流動力
The gas source equipment provides stable airflow power for the system and is the energy source for the entire conveying process. As a typical representative, Roots blower generates continuous and stable high-pressure airflow through the synchronous rotation of dual impellers, which is suitable for material conveying scenarios with low to medium pressure and high flow rate; The compressor significantly increases gas pressure through mechanical compression and is commonly used in long-distance, high resistance pneumatic conveying systems. These devices precisely regulate the airflow pressure and flow rate according to the conveying requirements, providing continuous power support for material conveying.
2. 供料裝置：物料輸入樞紐
2. Feeding device: Material input hub
供料裝置負(fù)責(zé)將物料均勻
The feeding device is responsible for uniformly and stably introducing materials into the conveying pipeline, and is a key link connecting external material storage and internal conveying systems. The rotary valve achieves quantitative supply of materials through the periodic rotation of the rotor, and can accurately control the feeding speed and flow rate; Spiral conveyor utilizes the rotation of spiral blades to push materials, suitable for continuous conveying of powdery and granular materials. This type of device ensures the continuity and stability of the feeding process by designing the feed inlet structure and driving parameters reasonably to avoid material blockage or conveying fluctuations.
3. 輸送管道：物料傳輸通道
3. Conveyor pipeline: Material transport channel
輸送管道作為物料輸送的載體
As a carrier for material transportation, conveying pipelines are usually made of corrosion-resistant and high-strength materials such as wear-resistant alloy steel and ceramic lined composite pipes to cope with material friction and chemical erosion. The design of its pipe diameter and shape needs to comprehensively consider factors such as material characteristics (particle size, density, flowability), conveying capacity, and conveying distance. For example, when transporting high wear materials, wear-resistant coatings need to be added to the inner wall of the pipeline; For long-distance transportation, it is necessary to optimize the pipe diameter and slope, reduce air flow resistance, and ensure smooth material transportation.
4. 分離器：氣固分離裝置
4. Separators: gas-solid separation devices
分離器承擔(dān)物料與輸送氣體的分離任務(wù)，常見類型包括旋風(fēng)分離器與布袋除塵器
Separators are responsible for separating materials and conveying gases, and common types include cyclone separators and bag filters. The cyclone separator utilizes the principle of centrifugal force to cause the material in the high-speed rotating gas-solid mixture to settle and separate along the wall due to centrifugal force; The bag filter intercepts fine particles in the gas through the filter bag, achieving high-precision gas-solid separation. Two types of equipment are often used in combination, with the former processing large particle materials and the latter capturing fine dust to ensure that the exhaust gas meets environmental standards.
5. 卸料裝置：物料輸出終端
5. Unloading device: Material output terminal
卸料裝置負(fù)責(zé)將分離后的物料安全排出系統(tǒng)
，常見設(shè)備有卸料閥與卸料倉。卸料閥通過機(jī)械啟閉或氣動控制，實現(xiàn)物料的有序卸料，并防止氣體反竄；卸料倉則作為臨時存儲單元，緩沖物料流量，配合下游設(shè)備實現(xiàn)連續(xù)生產(chǎn)。這些裝置需具備良好的密封性與卸料流暢性，避免物料殘留或泄漏。The unloading device is responsible for safely discharging the separated materials from the system. Common equipment includes unloading valves and unloading bins. The discharge valve is controlled by mechanical opening and closing or pneumatic control to achieve orderly discharge of materials and prevent gas backflow; The unloading bin serves as a temporary storage unit to buffer material flow and cooperate with downstream equipment to achieve continuous production. These devices need to have good sealing and smooth discharge to avoid material residue or leakage.
6. 控制系統(tǒng)：智能調(diào)控中樞
6. Control System: Intelligent Control Center
控制系統(tǒng)采用 PLC
The control system adopts automation technologies such as PLC and DCS to monitor system operating parameters in real time, such as airflow velocity, feed rate, pipeline pressure, etc., and compares and analyzes them with preset values through sensor feedback. Once the parameters deviate from the threshold, the system automatically adjusts the speed of the gas source equipment, the feeding amount of the feeding device, or the valve opening to ensure the stability of the conveying process. In addition, the system also integrates fault diagnosis and alarm functions to promptly prompt abnormal situations and ensure the safe operation of equipment.
7. 輔助部件：系統(tǒng)連接與調(diào)節(jié)組件
7. Auxiliary components: system connection and adjustment components
輔助部件包括各類閥門
、彎頭、膨脹節(jié)等，在系統(tǒng)中發(fā)揮關(guān)鍵作用。閥門用于控制氣流方向與流量，調(diào)節(jié)系統(tǒng)壓力平衡；彎頭采用大曲率半徑設(shè)計，減少物料輸送阻力與磨損；膨脹節(jié)則吸收管道因溫度變化產(chǎn)生的熱脹冷縮，防止管道變形損壞。這些部件的合理選型與安裝，是保障系統(tǒng)高效運行的重要基礎(chǔ)。Auxiliary components include various valves, elbows, expansion joints, etc., which play a critical role in the system. Valves are used to control the direction and flow of airflow, regulate system pressure balance; The elbow adopts a large curvature radius design to reduce material conveying resistance and wear; The expansion joint absorbs the thermal expansion and contraction caused by temperature changes in the pipeline, preventing deformation and damage to the pipeline. The reasonable selection and installation of these components are important foundations for ensuring the efficient operation of the system.
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